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Certification of „welding filler material“ (SM)
Kind and amount of the tests are regulated in RD 03-613-03 (“manner of approval of filler material for production, montage, reparation and reconstruction of technical constructions for hazarded objects”) and agreed with the client (producer, dealer, consumer).
The tests will be taken place – if possible – at the client site, accompanied by representatives of Rostock certification centre and NAKS Russia.
To submit by the client:
application form with the address of the production plant, brand and standardised designation of the material (inclusive all SM done by equal production procedure), “fields of technical hazard”
material safety data sheet
standards to produce
data sheet acc. to catalogue
actual 3.1 attestation report of the SM (chemical composition of SM and/or weld metal, mechanical properties of SM and/or weld metal)
number of GOST-R certificate, if available
excerpt from the commercial register
To do by the certification centre:
to develop the test program
to write the “technical rules” for the Russian consumer of the material acc. to information of the producer
to run the Audit at the production plant (tour through production site, inspection of the accompanying production control, to proof the dimensions of the SM, strength test of electrodes cover during vertical-shock test (fig.), control of labelling and packaging)
expertise of welding behaviour of the SM and welding ability in positions
monitoring the weld of specimens acc. to WPS in the range of application (weld metal specimen, typical weld acc. to the purpose of use)
non-destructive and destructive material tests in the lab of the certification centre accredited by NAKS
write all protocols and reports for NAKS
translation of all documents into Russian language
Clients get advice concerning NAKS requirements in excess of certification time by the certification centre.
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» Example of a certificate (russian)
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» Images: Acceptance of covered electrodes at the producer site. ...
A target is essentially not necessary!
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Certification of „welding equipment“ (SO)
Kind and amount of the tests are regulated in RD 03-614-03 (“manner of approval of welding equipment for production, montage, reparation and reconstruction of technical constructions for hazarded objects”) and agreed with the client (producer, dealer, consumer).
The tests will be taken place – if possible – at the client site, accompanied by representatives of Rostock certification centre and NAKS Russia.
To submit by the client:
application form with the address of the production plant or client, designation of the equipment, welding process/ application field
standards to produce
description of SO, technical manual
“pass” of SO (basic technical characteristics)
instructions for saver handling/ operation conditions
characteristic failure and methods to their elimination
“fields of technical hazard”
amount of SO to go in export
number of GOST-R certificate, if available
excerpt from the commercial register
To do by the certification centre:
to develop the test program
to write the “technical rules” for the Russian consumer of the SO acc. to information of the producer
to run the Audit at the production plant (tour through production site, inspection of the accompanying production control, to proof the pass details, control of operation safety aspects, control of labelling and agreed signs)
monitoring test welds with 5 % of the to be certificate SO of the export lot
expertise of welding behaviour of the SO acc. to the pass data and in conformity with Russian standards (welding current, welding voltage, welding speed, static U-I-characteristic, wire speed, gas flow rate, …)
control of dimensions and weight
write all protocols and reports for NAKS
translation of all documents into Russian language
Clients get advice concerning NAKS requirements in excess of certification time by the certification centre.
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Certification of „welding technology“ (ST)
Kind and amount of the tests are regulated in RD 03-615-03 (“manner of approval of welding technologies for production, montage, reparation and reconstruction of technical constructions for hazarded objects”) and agreed with the client (producer, dealer, consumer).
The tests will be taken place – if possible – at the client site, accompanied by representatives of Rostock certification centre and NAKS Russia.
To submit by the client:
application form with the address of the client and wished scope of ST
WPS to be certificate
description of details to be weld (designation, operating conditions)
engineering drawings if necessary (extract)
denomination of (certified) welder (welder test certificate)
denomination of (certified) equipment
actual 3.1 attestation reports of the base and filler material
“fields of technical hazard”
standards for control
excerpt from the commercial register
To do by the certification centre:
control of submitted application form
to develop the test program
monitoring welding of specimens by the client at client site acc. to the WPS in the range of application (typical weld acc. to the purpose of use)
non-destructive and destructive material tests in the lab of the certification centre accredited by NAKS
write all protocols and reports for NAKS
translation of all documents into Russian language
Clients get advice concerning NAKS requirements in excess of certification time by the certification centre.
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Certification of „ welding personnel “ (SP)
Kind and amount of the tests are regulated in RD 03-495-03 (“manner of approval of welder and welding specialists for production, montage, reparation and reconstruction of technical constructions for hazarded objects”) and agreed with the client (producer, dealer, consumer).
The tests will be taken place – if possible – at the client site, accompanied by representatives of Rostock certification centre and NAKS Russia.
To submit by the client:
application form with surname, first name, year of birth, number of years of service, employer and official position
job title, training school, year of degree
copy of the certificate of the highest training course
copy of the certificate of the highest welding course/ EWF rules
information to the score (welding process, material group, plate/tube, kind of weld, material thickness, diameter, welding position, filler material)
kind of welding tasks/ service
wished level of certification
“fields of technical hazard”
2 passport photographs
excerpt from the commercial register
To do by the certification centre:
check the submitted documents
to develop the test program
monitoring the test welds acc. to a WPS (tube H-L045 or differing) in the submitted score) – only for welder
visual examination, x-ray examination of test welds – only for welder
run the written multiple-choice-test
write all protocols and reports for NAKS
translation of all documents into Russian language
Clients get advice concerning NAKS requirements in excess of certification time by the certification centre.
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» e-mail: naks@slv-rostock.de |
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